Custom spunlace non woven fabric cotton,wood pulp,bamboo,viscose,PP,PET,PLA spunlace nonwoven fabric

Spunlace nonwoven fabric, also known as hydroentangled fabric, is a type of nonwoven fabric produced by using high-pressure water jets to entangle fibers, creating a durable and versatile fabric. Unlike traditional weaving or knitting methods, the spunlace process does not require adhesives or heat bonding, which makes it a highly flexible and environmentally friendly option for various applications.

Material Composition and Manufacturing Process

1. Material Composition:

   • Spunlace nonwoven fabrics are typically made from natural fibers such as cotton, wood pulp, or bamboo, as well as synthetic fibers like polyester (PET), polypropylene (PP), and viscose. The choice of fiber depends on the desired properties of the final product.
   • Blended fabrics can also be produced by combining different fibers, offering a balance of performance characteristics such as softness, absorbency, and strength.

2. Manufacturing Process:

   • The spunlace process involves carding the fibers into a web and then subjecting the web to high-pressure jets of water. The water entangles the fibers to form a cohesive fabric without the need for any adhesives or heat.
   • After the water jetting process, the fabric is dried and finished, which may include additional treatments such as softening or antibacterial applications to enhance the fabric’s characteristics.

Key Features of Spunlace Nonwoven Fabric

1. Softness and Comfort:

   • Spunlace fabrics are known for their softness and gentleness, making them ideal for products that come into direct contact with the skin, such as baby wipes, facial tissues, and personal hygiene products.

2. High Absorbency:

   • The entangled fiber structure in spunlace fabrics gives them a high absorbency rate, making them excellent for use in wipes, sponges, and medical dressings that require liquid retention.

3. Breathability:

   • Despite its absorbent nature, spunlace fabric remains breathable, ensuring comfort in applications like medical bandages, cosmetic wipes, and protective clothing.

4. Strength and Durability:

   • Spunlace nonwoven fabric retains high tensile strength while maintaining a soft texture, which makes it a durable option for products that require both performance and comfort.

5. Environmental Friendliness:

   • Since spunlace fabric is created through a water-based process, it is more eco-friendly compared to other nonwoven fabrics that rely on chemical bonding or heat sealing.

6. Customization:

   • Spunlace fabrics can be customized to different thicknesses, textures, and absorbency levels, allowing them to be tailored to specific requirements of industries such as healthcare, cosmetics, and industrial cleaning.

Applications of Spunlace Nonwoven Fabric

1. Medical and Healthcare:

   • Wound Care: Spunlace fabric is often used in wound dressings, bandages, and medical wipes due to its softness, high absorbency, and non-abrasive nature.
   • Surgical Gowns and Drapes: The fabric is also used in the production of medical gowns and surgical drapes, providing a barrier against contaminants while maintaining comfort for the wearer.
   • Cosmetic and Personal Care Wipes: Spunlace fabric is frequently used in the production of facial wipes, baby wipes, and makeup removal wipes due to its gentle nature and ability to hold liquids.

2. Hygiene Products:

   • Adult Incontinence Products: Spunlace fabric is used in incontinence pads and diapers for its high absorbency, softness, and breathability.
   • Sanitary Napkins and Pantyliners: The fabric is used in feminine hygiene products as it is gentle on the skin while providing excellent absorbency and liquid retention.

3. Cleaning and Household Applications:

   • Cleaning Wipes: Spunlace nonwoven fabric is commonly used in the production of disposable cleaning wipes for household cleaning, industrial cleaning, and wet wipes for personal use.
   • Towels and Sponges: Due to its high absorbency and soft texture, spunlace fabric is used to make disposable towels and sponges.

4. Industrial and Filtration:

   • Filtration Media: Spunlace fabric can be used in air filtration systems, liquid filtration, and other industrial filtration applications due to its fine, uniform fiber structure.
   • Oil Absorbents: The fabric can be designed for oil spill cleanup applications, where it absorbs and retains oils and other liquids without disintegrating.

5. Fashion and Apparel:

   • Lining Fabric: In some fashion applications, spunlace nonwoven fabric is used as lining material for garments and accessories due to its soft feel and lightweight properties.

6. Agriculture:

   • Agricultural Covers: Spunlace fabric is used as crop covers and protective fabrics in agriculture to provide a protective barrier against pests and harsh weather conditions.

Advantages of Spunlace Nonwoven Fabric

1. Eco-Friendly Manufacturing:

   • The water-based production process used in creating spunlace fabric reduces the need for chemicals, making it a more environmentally friendly alternative to other nonwoven materials.

2. Versatility:

   • Spunlace nonwoven fabric is highly versatile and can be used across numerous industries, including healthcare, cosmetics, hygiene, automotive, and agriculture.

3. Comfort:

   • Spunlace fabric provides excellent comfort in applications that require direct skin contact, such as in wipes or diapers.

4. Customizability:

   • Manufacturers can adjust the thickness, density, and texture of spunlace fabric to meet the specific requirements of different products or industries.

5. Soft Yet Strong:

   • The fabric maintains a balance of softness and strength, making it ideal for both delicate and heavy-duty applications.

Conclusion

Spunlace nonwoven fabric is a highly versatile, eco-friendly material with excellent softness, high absorbency, and impressive strength. It is used across various industries including healthcare, cosmetics, hygiene products, and industrial applications. At Shanghai Uneed Textile Co., Ltd., we offer high-quality spunlace nonwoven fabric designed to meet the diverse needs of our customers, ensuring performance, comfort, and environmental sustainability. Whether for wipes, bandages, protective wear, or other specialized applications, our spunlace fabric guarantees reliability and exceptional quality