Spunmelt nonwoven fabric is a versatile and durable material produced through the combination of two main processes: spunbond and meltblown. This manufacturing technique results in a multi-layered fabric that combines the strength of spunbond fabric with the filtration and liquid resistance properties of meltblown fabric. As a result, spunmelt nonwoven fabric is used in a wide range of applications, including medical, hygiene, agricultural, automotive, and industrial sectors. The variations of spunmelt nonwoven fabric—SMS (Spunbond-Meltblown-Spunbond), SMMS (Spunbond-Meltblown-Meltblown-Spunbond), SSMMS (Spunbond-Spunbond-Meltblown-Meltblown-Spunbond), and SMMMS (Spunbond-Meltblown-Meltblown-Meltblown-Spunbond)—offer varying levels of performance to meet specific needs.
Product Specifications
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Size:
- Spunmelt nonwoven fabric is available in roll widths ranging from 60 inches (152 cm) to 120 inches (305 cm). Custom sizes can be provided based on the specific needs of your application.
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Weight:
- Available in weights ranging from 30 gsm to 200 gsm. Lighter weights are ideal for medical and hygiene products, while heavier variants are suited for industrial and agricultural uses.
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Color:
- Standard colors include white, blue, and green, with custom colors available upon request.
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Material Composition:
- Spunmelt nonwoven fabric is typically made from polypropylene (PP). Polyester (PET) and other materials can also be used for specialized applications. Eco-friendly and biodegradable materials are available to support sustainability initiatives.
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Thickness:
- The fabric’s thickness can be adjusted depending on the intended application. Lighter fabrics are typically used for hygiene and medical products, while thicker fabrics are suited for industrial applications.
Key Features
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Superior Durability and Strength:
- Spunmelt nonwoven fabric offers excellent tensile strength and resistance to tearing, making it suitable for use in demanding applications such as medical gowns, surgical drapes, industrial protective wear, and automotive components.
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High Filtration and Fluid Resistance:
- The meltblown layer in spunmelt fabric provides exceptional filtration performance and resistance to liquids, making it perfect for use in medical products like face masks, gowns, and protective clothing, as well as industrial filtration applications.
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Breathability:
- Despite its strength and fluid resistance, spunmelt fabric remains lightweight and breathable, offering comfort during prolonged use in medical, hygiene, and protective wear.
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Versatile Multi-Layer Construction:
- SMS, SMMS, SSMMS, and SMMMS fabrics offer varying levels of performance, with increasing numbers of meltblown layers providing additional benefits such as enhanced liquid barrier properties and filtration efficiency.
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Eco-Friendly:
- Spunmelt nonwoven fabrics are often made from recyclable polypropylene, and eco-friendly, biodegradable options are available for businesses that prioritize sustainability.
Applications of Spunmelt Nonwoven Fabric
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Medical and Healthcare:
- Surgical Gowns and Drapes: SMS fabrics provide excellent fluid resistance and comfort, making them ideal for disposable medical gowns and surgical drapes.
- Face Masks: The meltblown layer in SMS, SMMS, SSMMS, and SMMMS fabrics makes them perfect for protective face masks, offering high filtration and breathable protection against harmful particles.
- Wound Care: Soft and absorbent, spunmelt nonwoven fabric is used in medical dressings and bandages, providing effective moisture management and comfort.
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Hygiene Products:
- Diapers and Incontinence Pads: Spunmelt fabrics are used in hygiene products like diapers and adult incontinence pads for their absorbency, softness, and fluid resistance.
- Sanitary Napkins: SMS nonwoven fabric offers comfort and high absorbency, making it ideal for sanitary napkins and panty liners.
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Agricultural and Horticultural Applications:
- Crop Covers: Spunmelt nonwoven fabric is used in agricultural covers to protect crops from pests, frost, and extreme weather conditions, while allowing air and moisture to pass through, promoting healthy plant growth.
- Weed Barriers: SMS fabrics are also used as weed control barriers, helping prevent weed growth in gardens and agricultural fields, reducing the need for chemical herbicides.
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Industrial and Automotive:
- Geotextiles: Spunmelt fabric is widely used in soil stabilization, drainage, and erosion control for civil engineering projects.
- Automotive Components: Spunmelt nonwoven fabric is used in automotive applications for filtration, insulation, and soundproofing, providing durability and heat resistance.
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Packaging and Retail:
- Protective Packaging: Spunmelt nonwoven fabric is used for protective packaging to cushion and safeguard fragile items during shipping and transportation.
- Reusable Bags: With its eco-friendly properties, spunmelt fabric is used to make reusable shopping bags as an alternative to plastic bags.
Benefits of Spunmelt Nonwoven Fabric
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High Strength:
- Spunmelt fabric provides exceptional strength and durability, ensuring long-lasting performance in medical, industrial, and agricultural applications.
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Breathability and Comfort:
- Despite its strength and fluid resistance, spunmelt fabric is breathable and comfortable for extended wear, especially in protective garments and medical wearables.
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Excellent Filtration and Liquid Resistance:
- The meltblown layer gives spunmelt fabric high filtration efficiency and fluid resistance, making it suitable for medical masks, surgical gowns, and other hygiene products.
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Sustainability:
- With recyclable and biodegradable options, spunmelt nonwoven fabric supports businesses in meeting their sustainability goals and reducing their environmental impact.
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Cost-Effectiveness:
- Spunmelt nonwoven fabric provides high performance at an affordable price, making it a cost-efficient solution for a wide variety of applications.
Our Services
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Customization:
- We offer full customization for spunmelt nonwoven fabrics, allowing you to tailor the weight, thickness, color, and material composition to suit your specific application.
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Quality Assurance:
- Our spunmelt fabrics meet international quality standards such as ISO 9001 and ISO 14001, ensuring consistent performance, reliability, and safety.
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Global Logistics:
- We provide flexible shipping solutions for spunmelt nonwoven fabrics, ensuring timely delivery to locations worldwide via air, sea, or land.
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Flexible Payment Terms:
- We accept various payment methods, including bank transfers, credit cards, and PayPal, with flexible payment terms available for bulk orders.
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Sustainability:
- Our spunmelt nonwoven fabrics are available in eco-friendly options made from recyclable and biodegradable materials, supporting your business’s sustainability goals.
Conclusion
Spunmelt nonwoven fabric (SMS, SMMS, SSMMS, SMMMS) is a high-performance material with exceptional strength, filtration capabilities, and fluid resistance. Perfect for medical, industrial, agricultural, and retail applications, spunmelt fabric is a reliable and cost-effective solution for various industries. At Shanghai Uneed Textile Co., Ltd., we offer customizable spunmelt fabrics to meet your specific needs, with a focus on quality, sustainability, and customer satisfaction. Whether you need spunmelt fabric for medical gowns, agricultural covers, or protective packaging, we deliver superior solutions to support your business